Boehringer Ingelheim Serialization Project

For the Carton and Bundles, Ultimate Solutions brand protection division (UPAK Global) provided two U-Track FCG2-TIJ machines integrating print, inspection, and reject stations in a compact module which were easily incorporated in the existing client facilities with minor modifications made.

Our Automation experts developed internal logic to integrate existing cartoners, bundlers, wrappers, and case packer machines to ensure smooth operation between systems; avoiding jams and unnecessary downtime or stoppages. Additionally, instead of bringing the existing Case Packer to our facility, our team of experts developed a “dummy box” which simulated the signals between our solution and the Case Packer. By doing this, we were able to start working immediately while simplifying the project logistics and reducing the total cost of the project for the client.

We provided Systech documentation, as well as guidance (from our Validation Department’s vast experience in Systech serialization systems validation) to their team in the development of their internal documents according to their SOP’s to ensure documents were ready on time, and the execution was done properly.

One of the biggest benefits provided to the client was Ultimate’s Systech Training Center, which brings the customers certified and experienced personnel along with in-house developed training lines. With this, the customer was able to get to use the system beforehand, get to know how the system works and which features and requirements were needed for their specific project.

For us to complete this challenging project, a work plan as aggressive as the challenge presented had to be developed. A team of experts in each area was provided as well as the flexibility to work different shifts to make sure every aspect of the project was attended with our characteristic attention to details. Also, our Facilities for Integration and Testing (FITS), which include around 3,000 ft2 for testing, amongst other services such as conference rooms, electrical, and pneumatic utilities provided all the necessary space and tools for developing and testing in-house, reducing the downtime impact on the client production schedule.