Custom Ultimate Manual Pack Station (MPS-300)

Overview

The client needed a Mobile Station using one of Ultimate Solutions’ brand protection equipment to be able to complete their aggregation process. They needed a Station to Print, Inspect, and Aggregate (All-In-One).

Also wanted a new station that they could use when a line goes down or they will start a new integration to their systems. The table gives them the capacity to move stations where they need to cover the production. The table was completely customized for the needs of the client.

Our Client: Pharmaceutical Industry

Roles

The Challenges

First, the client wanted a Serialization and aggregation system that could run Serialized and Non-Serialized products. Be able to print using thermal transfer printers and inspect all the online printed information while they comply with the serialization and aggregation regulations. Another important thing was to be able to use different types and sizes of labels, that need to use different ribbons to be able to print clearly.


This station needed to be very compact so they could be portable and easy to move to different packaging lines and be able to be integrated with the existing spaces available. The machine will run as a printing and inspection station for all the products on the line. Another challenge is the need to handle 3 different label sizes in the case label inspection area (third printer), while it will run the same label in the carton print inspection (first and second printers). This will add some difficulties to the design due to the limitation of space.


For this Mobile Station, we needed to design a specific mechanism to put the printers in the small space available. Also, have the capacity to change or replace the materials and have available all the components necessary to complete the verification and comply with the aggregation process.

Our Solutions

Ultimate Solutions brand protection division provided two custom Manual Pack Stations 300 (Custom Ultimate MPS-300). These custom MPS-300 are portable manual packing aggregation stations. That provides quick change and ergonomic solutions to the multi-line packaging industry’s needs. This unit provides an efficient solution since it is small and portable equipment for packaging operations that intends to serialize and aggregate products in more than one packaging line.

Our Automation Engineers developed an internal logic that will ensure the best operation of these two systems. Creating different recipes and using our existing integration of the PLC configuration in Systech software, to be able to control and add or change recipes easier and faster.

Fig. 1 Custom Ultimate MPS-300

TECHNOLOGIES

Software:

  • Design technology: Proposal Works, Integrated Solutions Builder, AutoCAD.
  • Programming Technology – Rockwell Automation Studio 5000.
  • Systech Programming
 

Hardware:

  • Systech Cameras
  • Zebra Printers
  • Rockwell PLC
  • MPS 300
 

Successful Results For The Client

Two Manual Pack Station 300 were delivered with three Zebra ZT610 rewind systems and one Zebra ZT610 cutter system printer in each station. Also, one Handheld palletizer MC930B with an Android operation system was provided to meet the customer requirements for each station.

To complete this project, we were able to manage all the design requirements that changed during the project and implement them determinedly because of the challenges faced by the client. We provided a solution that meets all the requirements established by the client during the design phase. Letting us deliver a Quality product.

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